Casting and Machining Projects

Casting and Machining Projects

Housing for 44HP Vacuum Pump

Produced using No-Bake Sand Casting process. Material Gray Cast Iron.

SS 316 Attachment Collar for Anchor Bolt

Investment Cast as per AMS 5360. Solution Annealed. Foundry Control as per AMS 2175 CLASS 3 GRADE C. Machining was done keeping tolerance of .05 mm. Electropolish after machining as per ASTM B-912.

Aluminum Motor Housing Casting

Produced from Additive Mfg. (AM) printed SLA pattern. Casting weight 8.5 lbs. Produced 10 castings in 3 weeks for a prototype test unit.

Hangar Bracket

Created CAD model from 2d drawings, produced sand castings fully machined. Provided 35 ductile iron castings machined complete including CAD plating.

SS 15-5 Shaft Body for Anchor Bolt

Investment Cast as per AMS 5357. Used Vacuum heat treat for hardening to H900 to prevent deposition of carbon which might lead to surface rusting. Foundry Control as per AMS 2175 CLASS 3 GRADE C. Machining was done keeping tolerance of .05 mm. Electropolish after machining as per ASTM B-912.

Steering Knuckle

Reverse engineered OEM part incorporating new design to go from 15” to 16” and 17” wheel size. Produced (Additive Mfg. (AM) plastic model for fit check of all components and foundry tooling Ductile iron sand castings machined complete.